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Ultrafiltration membrane module
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  • Ultrafiltration membrane module

Product Specification

Membrane Module Model

AD-UFR-48

Number of Components (pcs)

48

Component Model

AD-UF7-HR45

Module Material

SUS304/SUS316L

Module Weight (kg, including membranes)

2040

Module Wet Weight (kg)

3500

Module Size (L*W*H, mm)

2205*1816*2800

Interface Flange

Product Water Flange Specification

DN150,PN1.0Mpa

 

Number of Product Water Flanges (pcs)

1

 

Air Inlet Flange Specification

DN80,PN1.0Mpa

 

Number of Air Inlet Flanges (pcs)

2

[Note]: Other specifications of membrane products can be customized according to user needs.
 

The pursuit of advanced water treatment solutions has led to the widespread adoption of membrane-based separation processes, among which the ultrafiltration membrane module stands as a prominent technology. This system utilizes a semi-permeable membrane barrier with pore sizes typically ranging from 0.01 to 0.1 microns, designed to physically separate suspended solids, bacteria, viruses, and high-molecular-weight substances from water. The core configuration of an ultrafiltration membrane module often involves hundreds or thousands of hollow fibers potted into a single unit, creating a large surface area for filtration within a compact footprint. This design principle allows for efficient, physical separation without the need for a phase change or chemical additives, establishing it as a fundamental unit operation in modern water purification.

A significant advantage of the ultrafiltration membrane module is its exceptional capability for pathogen and turbidity removal. The minute pore size acts as an absolute physical barrier to pathogens, effectively removing bacteria like E. coli and viruses, provided the membrane integrity is maintained. This makes the technology highly effective for producing disinfected water without the heavy reliance on chemical disinfectants such as chlorine. Consequently, the process minimizes the formation of potentially harmful disinfection by-products (DBPs), resulting in safer finished water. The consistent production of high-clarity, low-turbidity water is a key benefit in potable water production, making the ultrafiltration membrane module a cornerstone of many municipal and industrial treatment trains.

Operational efficiency and simplicity are further hallmarks of the ultrafiltration membrane module. Many modern systems are designed for automated operation, including periodic backwashing and air scouring to remove accumulated solids from the membrane surface. This cleaning-in-place (CIP) capability helps to sustain high flux rates and extends the operational lifespan of the membrane module, reducing downtime and manual maintenance requirements. Compared to conventional granular media filtration, an ultrafiltration membrane module often requires less space, known as a smaller footprint, to achieve an equivalent or superior treatment capacity. This compact nature and automated functionality contribute to lower operational labor costs and make the technology suitable for space-constrained installations.

The versatility of the ultrafiltration membrane module enables its application across a diverse spectrum of industries. In municipal drinking water plants, it serves as a robust pre-treatment step for reverse osmosis systems or as a standalone filtration process. Within industrial contexts, it is employed for treating wastewater for reuse, process water purification, and the separation of valuable products in the food, beverage, and biotech sectors. The ability of an ultrafiltration membrane module to perform reliably in such varied duties underscores its adaptability. This flexibility allows engineers and plant managers to deploy a proven separation technology to address a wide array of water quality challenges, from large-scale public utility projects to specialized industrial process streams.

From an economic perspective, implementing an ultrafiltration membrane module based system can offer a favorable lifecycle cost. While the initial capital investment may be significant, the long-term benefits often contribute to its economic viability. These benefits include reduced chemical consumption for disinfection and coagulation, lower sludge production compared to chemical treatment processes, and decreased energy requirements relative to high-pressure membrane systems like nanofiltration or reverse osmosis. The durability and multi-year service life of a well-maintained membrane module further amortize the initial cost, making it a financially sustainable choice for many public and private entities focused on long-term water management strategies.

In conclusion, the ultrafiltration membrane module represents a significant advancement in physical separation technology, offering reliable, chemical-free purification. Its strengths in pathogen removal, operational automation, and application flexibility make it a valuable component in the toolkit of water treatment professionals. As water quality standards become more stringent and the demand for high-quality process and potable water increases, the role of this technology is expected to grow. Ongoing research and development continue to enhance the performance, fouling resistance, and cost-effectiveness of these modules, promising their continued contribution to solving complex water and wastewater treatment challenges globally.

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Ultrafiltration membrane module
+
  • Ultrafiltration membrane module

Ultrafiltration membrane module

Uniform Pore Size: Narrow pore size distribution in the membrane, acting as an absolute physical barrier to ensure the production of high-quality water; Long Lifespan: Reinforced PVDF hollow fiber membrane with a lifespan of >8 years and stable water production; High Packing Density: Unique fiber packing technology with a compact structure, increasing the packing density by 35% compared to conventional components; High Efficiency and Energy Saving: High flux, capable of operating under conditions with flux >30LMH; Easy Maintenance: Advanced mechanical fiber arrangement technology significantly reduces fiber entanglement, minimizing the need for cleaning and maintenance.

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